Every BOSS Airbag is manufactured with our own equipment using a unique proprietary blend of Natural Rubber, Hi-tensile steel cords and Ballistic woven reinforcing.
The 17 hi-tensile rings are formed and the natural rubber with the ballistic weave is placed around a mould, ready for high temperature and high-pressure curing.
An internal bladder is then placed inside the raw Airbag before the whole assembly is placed into our moulding machine for 20 minutes.
This machine creates the shape, cures the natural rubber and creates a consistent thickness. The internal bladder is inflated at this time to over 500psi while the heat curing process is taking place.
Once the Airbag has taken its new form it is removed from the mould and left to cool naturally.